Chili Mac Casserole

I’m diving right into this Chili Mac Casserole today because Chili Mac Casserole is one of those comforting meals that I reach for when I need something cozy yet incredibly simple and quick to bring together and it instantly fills my kitchen with warm and familiar aromas as it cooks. And I love how every bite is packed with hearty flavor which makes it perfect for busy nights when I want something satisfying without fuss.

I’m sharing this recipe because I know how helpful it is to have a dish that blends pasta and chili into one pan and it becomes an easy go to that never disappoints and it’s also perfect for feeding a crowd without spending hours in the kitchen. And I find that the combination of tender macaroni with seasoned ground meat beans tomatoes and melted cheese always creates a comforting experience.

I’m excited about this one because it always reminds me how a single casserole can bring so many big flavors together and it transitions effortlessly from a simple weeknight dinner to a gathering favorite. And I love that it gives me the freedom to add my own twist each time whether it’s extra spice or extra cheese which makes it fun to customize.

I’m walking you through this recipe today because I’ve made it repeatedly and it always turns out deliciously satisfying and flavorful and it truly delivers that classic chili taste combined with creamy baked pasta. And it’s the kind of dish that feels homemade from the very first spoonful which always makes it special.

I’m ready to guide you step by step because creating this casserole is just as enjoyable as eating it and it always becomes a hearty centerpiece on the dinner table where everyone goes back for seconds and it brings a warm comforting energy I can’t wait for you to enjoy too.

Ingredients

Here’s what I use for this recipe and you can always make substitutions if you prefer

• Ground beef – Adds rich hearty flavor and creates the base of the chili mixture.
• Elbow macaroni – The perfect pasta shape for holding sauce and seasonings.
• Black beans – Bring creaminess and classic chili texture.
• Corn – Adds sweetness and color to balance the savory flavors.
• Diced tomatoes – Provide moisture acidity and help form the chili sauce.
• Tomato sauce – Gives the casserole its rich cohesive base.
• Onion – Builds depth and savory undertones.
• Garlic – Enhances aroma and adds punch to the chili flavor.
• Chili powder – The heart of the seasoning giving warmth and spice.
• Cumin – Brings earthy boldness to the mix.
• Salt – Balances flavors.
• Pepper – Adds the right amount of bite.
• Cheddar cheese – Melts into a creamy delicious topping.
• Monterey Jack cheese – Adds extra melty smoothness.

Tools You’ll Need

• Large skillet – I use this to brown the meat and build the chili base.
• Large pot – Helps me cook the pasta until perfectly tender.
• Wooden spoon – I like using it to stir the mixture without scratching the pan.
• Colander – Drains the pasta easily and quickly.
• Baking dish – Holds the casserole and allows even baking.
• Cheese grater – If you grate your own cheese it melts better and tastes fresher.
• Oven – Finishes the casserole by melting the cheese into a golden bubbly layer.

Instructions

Step 1: Cook the Pasta

I start by boiling my elbow macaroni in salted water until it’s just al dente because it will continue cooking in the oven.

Step 2: Brown the Meat

I heat my large skillet and brown the ground beef making sure to break it into small pieces. Then I drain any excess grease to keep the casserole from becoming too heavy.

Step 3: Add Aromatics

I stir in the chopped onion and garlic and cook them until softened because this adds essential depth to the chili mixture.

Step 4: Build the Chili Base

I add diced tomatoes tomato sauce black beans corn chili powder cumin salt and pepper then I let everything simmer so the flavors meld beautifully.

Step 5: Combine Everything

I pour the cooked pasta into the skillet and stir until every piece is coated in the chili mixture.

Step 6: Transfer to Baking Dish

I transfer the mixture into my baking dish and spread it evenly.

Step 7: Add the Cheese

I sprinkle both cheddar and Monterey Jack cheese generously over the top making sure it’s fully covered.

Step 8: Bake

I bake the casserole until the cheese melts into a golden bubbly layer.

Step 9: Rest and Serve

I let the casserole rest a few minutes before scooping so it holds together perfectly.

Tips

I love adding a little extra chili powder if I want more heat and sometimes I mix in a small splash of broth if I want the casserole to be extra saucy. I also like shredding my own cheese because it melts so much better and gives the top a beautiful bubbly finish. And if I’m prepping ahead I assemble everything and refrigerate it until baking time which makes dinner even easier.

Ways to Serve

I love serving this Chili Mac Casserole with a fresh green salad for balance or pairing it with warm crusty bread to scoop up all the saucy goodness. It also works beautifully with a side of roasted vegetables or a simple bowl of sliced avocado for extra creaminess. And when I want something bright I top it with fresh cilantro or a spoonful of sour cream to finish it off.

Storage Instructions

I store leftovers in an airtight container in the refrigerator where they stay fresh for up to four days and the flavors deepen even more by the next day. If I want to freeze it I portion it into freezer safe containers and it reheats wonderfully in the oven or microwave. When reheating I like adding a splash of water or broth to keep everything moist and delicious.

Frequently Asked Questions

Can I make Chili Mac Casserole ahead of time?

Yes you can assemble it ahead cover it and refrigerate until baking time.

Can I use different beans in Chili Mac Casserole?

Absolutely kidney beans pinto beans or mixed beans all work wonderfully.

Can I make Chili Mac Casserole spicy?

Yes I add cayenne pepper or chopped jalapeños when I want extra heat.

Can I substitute the cheese in Chili Mac Casserole?

Yes mozzarella pepper jack or a Mexican blend work beautifully.

See You in the Kitchen

I hope you give this Chili Mac Casserole a try because it’s comforting easy and always a crowd pleaser and I’d love to hear how yours turns out so feel free to share your results with me and save it for your next busy night dinner.

Happy Cooking!

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